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LOL a little(30 years) before my time at GM.
are you talkin like a heater control valve?
....EWWW!...I dropped the inner fender to access the lower bolt.
....EWWW!
I will see what the thickness is when I pick it up today. But from what I've studied I think the new ones are thinner not thicker. But I might be wrong. Again!very common issue. I had the same troubles. Seems to be a common theme. I did get mine to fit. It's snug. I remember there was a specific way to get the brackets on. It involved getting the ends over the pipe end first and then flipping it over the ends to the non pipe side. It was like a dance haha.
another issue to be cautious about is the increased thickness can cause issues with the bracket screws. With the original style core that's slightly thinner you just screw in the brackets. But with the thinner ones if you just screw them on, they will puncture the core since it's thicker. I had to slightly ground down the pointy screws maybe 1/16 to 1/8 inch to avoid that. It didn't mess with the mounting since that part of the screw was just hanging in space.
In my experience, Heater cores for trucks with A/C are larger than Heater Cores for trucks without.Thanks all!
My inner fender is bolt on style. Lol! But after tearing down engine side, I figured out I had to go from the cab side. All signs show that this things been leaking for several years. Only thing that may cause annoyance is the thickness of the new core. The hanger clamps may not fit.
Thanks. I looked and asked at NAPA for the ac version. They said this is it. But maybe they and I are wrong. I installed it tonight. The hanger wires are the biggest pain.In my experience, Heater cores for trucks with A/C are larger than Heater Cores for trucks without.
***You may have the wrong heater core***