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Thank you for the fair warning. I appreciate someone with experience giving me advice especially with what sounds to be a sensitive round to reload. I am going to keep a note on the sizing issue once I am actually prepping my own. Luckily for now I've purchased 1000 federal already primed casings and believe they should be pretty solid. Of course I will do some form of verification on that.Performance is one thing. Safety is another.
Let me start by saying that .40 in an inherently dangerous caliber to reload. Older Glocks with minimal case head support would KB frequently, as well as other .40's. I have seen more .40 KB's than any other caliber.
Titegroup takes only a few grains to charge a .40 - Therefore it is very easy to double charge/ overcharge and then you have a bomb in your hand!
I prefer Bluedot because the charge I use is 9.5 to 10.5 grains - Thus filling the case so that an overcharge is easily detected by doing a visual before seating.
I am fond of my fingers, hands, face. I would like to keep them intact.
I like the caliber, and have reloaded many thousands of rounds without incident. I would also suggest you use a ring carbide sizing die, where the brass is completely pushed through a sizing ring. Thus removing case bulge, as well as the added benefit of de-burring the case rim of extractor burr's. Removing the possible case bulge greatly improves safety also - ensuring reliable feeding and lock up in battery before detonation occurs.
My 2 cents............