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Prelim NTSB report out on the Denver 737-800 fire!
Lots to unpack, but another Boeing failure that should really force Boeing to take a REAL long and hard look at what it's doing and to decide if it wants to continue to exist as a airplane manufacture or not, I would imaging Ol William Boeing would be rolling in his grave seeing how the company he built has been run into the ground with such groase mismanagement, incompetence, complacency, and a bunch of other issues, basically when you think your too big to fail, you HAVE failed!
View: https://youtu.be/MejaFhYigCU?si=x2LthmlRyHAYSNKI
I absolutely REFUSE to put my life at risk aboard any Boeing product unless and until they clean up their act and get back to what put them on the map in the first place, and I recommend others do the same, when making travel arrangements demand a flight on any other manufactures ships, NOT a Boeing!
Now, the Report!
I am not surprised to learn what happened, this lands on several Turbine Engine Techs feet as well as their boss's and inspectors who signed off on it and returned it to flying status! The fuel guy, the fan tech, and the boss who issued the repair order and signed off on it, and finally, the inspector who signed off and returned it to service needs fired, as well as the corporate exec who pushed the repairs and applied the pressure of time and expense for an engine down in overhaul/inspection!
These is absolutely ZERO excuses for what Should and IS a very strict set of procedures for these engines, it's literally as stupid proof as it is humanly possible to make it, for this very reason, any monkey that can read and follow photos should have "The Book" out on the bench with his left hand pointer finger on the exact step he is working on at that exact moment, and the corresponding part or tool in the other hand that precisely matches that step! If you don't know how to properly perform any task within that area of work on these engines, you have ZERO business working anywhere near one of these engines, PERIOD! As Juan Brown points out with Safety Wire 101, it's so simple, it's stupid, how the hell could anyone who has done any amount of Safety Wiring get it wrong? Worse, how the hell do you not know how to properly apply thread sealant to a component, especially when "The Book" explains in exacting details exactly how to do it properly! As to the cracked parts,, that could be any number is issues, BUT, it's almost certain that they were improperly installed in the first place, likely not properly balanced and or installed in the incorrect order or sequence, these thing are EXACT in balance and tolerances, even the slightest mistake could lead to a catastrophic failure!
This was a stacking of tolerances that all compounded into one giant fur-ball, the vibration issue is what likely led to exacerbating the fuel leak to the point of causing the fire, the thread sealant only increasing the fuel quantity enough to lead to combustion and fire! With out the vibration, the fuel leaks would not likely have been enough to cause a fire, at least for a while longer, but over time, it could increase, or it could be allowed to pool enough until it was of sufficient quantity to ignite, the vibration issue likely caused both fuel leaks to increase to the point of providing enough fuel quantity for combustion! Even with the fuel system shut down and the circuit breakers thrown and master power switched off, the line pressure in these systems can reach several thousands of PSI, and the quantity of fuel available downstream of the last control source could be several gallons or pounds under enormous pressure, so your going to have a rather large fire for a relatively small quantity of fuel!
Lots to unpack, but another Boeing failure that should really force Boeing to take a REAL long and hard look at what it's doing and to decide if it wants to continue to exist as a airplane manufacture or not, I would imaging Ol William Boeing would be rolling in his grave seeing how the company he built has been run into the ground with such groase mismanagement, incompetence, complacency, and a bunch of other issues, basically when you think your too big to fail, you HAVE failed!
I absolutely REFUSE to put my life at risk aboard any Boeing product unless and until they clean up their act and get back to what put them on the map in the first place, and I recommend others do the same, when making travel arrangements demand a flight on any other manufactures ships, NOT a Boeing!
Now, the Report!
I am not surprised to learn what happened, this lands on several Turbine Engine Techs feet as well as their boss's and inspectors who signed off on it and returned it to flying status! The fuel guy, the fan tech, and the boss who issued the repair order and signed off on it, and finally, the inspector who signed off and returned it to service needs fired, as well as the corporate exec who pushed the repairs and applied the pressure of time and expense for an engine down in overhaul/inspection!
These is absolutely ZERO excuses for what Should and IS a very strict set of procedures for these engines, it's literally as stupid proof as it is humanly possible to make it, for this very reason, any monkey that can read and follow photos should have "The Book" out on the bench with his left hand pointer finger on the exact step he is working on at that exact moment, and the corresponding part or tool in the other hand that precisely matches that step! If you don't know how to properly perform any task within that area of work on these engines, you have ZERO business working anywhere near one of these engines, PERIOD! As Juan Brown points out with Safety Wire 101, it's so simple, it's stupid, how the hell could anyone who has done any amount of Safety Wiring get it wrong? Worse, how the hell do you not know how to properly apply thread sealant to a component, especially when "The Book" explains in exacting details exactly how to do it properly! As to the cracked parts,, that could be any number is issues, BUT, it's almost certain that they were improperly installed in the first place, likely not properly balanced and or installed in the incorrect order or sequence, these thing are EXACT in balance and tolerances, even the slightest mistake could lead to a catastrophic failure!
This was a stacking of tolerances that all compounded into one giant fur-ball, the vibration issue is what likely led to exacerbating the fuel leak to the point of causing the fire, the thread sealant only increasing the fuel quantity enough to lead to combustion and fire! With out the vibration, the fuel leaks would not likely have been enough to cause a fire, at least for a while longer, but over time, it could increase, or it could be allowed to pool enough until it was of sufficient quantity to ignite, the vibration issue likely caused both fuel leaks to increase to the point of providing enough fuel quantity for combustion! Even with the fuel system shut down and the circuit breakers thrown and master power switched off, the line pressure in these systems can reach several thousands of PSI, and the quantity of fuel available downstream of the last control source could be several gallons or pounds under enormous pressure, so your going to have a rather large fire for a relatively small quantity of fuel!