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Do I send the form into the feds first, or try to get approval from the local sheriff first?
You going monolith or individual chamber style? I'm also working on development of my own. Doing the research and creating CAD models for the past few months.
You can get the ATF form 1 from here; ATF Online - Forms - Firearms You will also need form 5330.20; http://www.atf.gov/forms/download/atf-f-5330-20.pdf The AF form 1 is signed by the sheriff. Attach two passport sized photos to the form1 and send it in along with two fingerprint cards and a check for $200.
I make K or step cone baffles that are about .005" under tube ID. Ensure the tube is straight, end caps and baffles made square, and the silencer will align with the bore as long as the muzzle threads are cut straight.
Ranb
You can get the ATF form 1 from here; ATF Online - Forms - Firearms You will also need form 5330.20; http://www.atf.gov/forms/download/atf-f-5330-20.pdf The AF form 1 is signed by the sheriff. Attach two passport sized photos to the form1 and send it in along with two fingerprint cards and a check for $200.