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Use your actual chamber.....you might be surprised.
Sort of like this.......
View attachment 348442
This is not the end all to it. You will probably have to "fine tune" the fit for maximum reliability and accuracy.
BTW....the re-size die can only go sooo far down the length of the case's body and there might be burrs on the extractor groove that could affect things. Then sometimes, it has to do with the brand of brass (for those that use range pick ups).
Aloha, Mark
Well don't be too stumped. The case gauge is for sure a smaller/tighter dimension than your (XDS) pistol chamber. The case gauge should be just tighter than the tightest known SAAMI chamber. Just because they don't fit the gauge doesn't mean they won't fit and function in your pistol. If you are confident everything is seated/crimped right and things are as concentric as they're supposed to be and they fit your barrel well...try them out on some paper.Thanks for that Mark. I did chamber the rounds every one of them worked, they extracted well and no Hang-Ups and surprisingly no marks on the bullets at all now I'm really stumped...
I've never owned a case gauge per say, I just check by manually cycling the rounds through the weapon.
Is the brass all of the same make? Same bullets?
The only thing I can think of off the top of my head is if you're not being consistent at each stage. Fully extending the ram on each stroke, whether it be for sizing, flaring, seating or crimping.
Are you lubing all the cases the same or is it a carbide die?
Your a smart man for being careful.
Just for kicks check the tension of the dies in the press, there are times a die will back out if not set properly in the press.
Silver Hand
Well don't be too stumped. The case gauge is for sure a smaller/tighter dimension than your (XDS) pistol chamber. The case gauge should be just tighter than the tightest known SAAMI chamber. Just because they don't fit the gauge doesn't mean they won't fit and function in your pistol. If you are confident everything is seated/crimped right and things are as concentric as they're supposed to be and they fit your barrel well...try them out on some paper.
Jim, I don't use those case gauges. Maybe MY 9mm rounds would do the same as yours? I use the "Plunk Test" and adjust OAL accordingly. The issues I've run into is the Montana Gold bullets I use have a taller "Bearing Surface" than other bullets. I need to shorten my OAL for two of our 9mm guns so their chambers will accommodate the MG bullets. I take into account for shortened OAL with powder load and watch for pressure signs.
View attachment 348603
From this picture.....
View attachment 348604
Are you sure you bullet isn't hitting the rim at the bottom of the gauge a little bit?
Just for kicks check the tension of the dies in the press, there are times a die will back out if not set properly in the press.
Silver Hand
I use the Lee Deluxe carbide 4 die set. And includes a full length sizing die, for the 45 ACP.
I agree with DizzyJ and don't have a case gauge but chamber and cycle the cartridge. And using full complete strokes on your press. I have a small container of screwed up reloads. It happens ,too me anyway. The powder weight is what I was always extra cautious with. Your a smart man for being careful.
Kind of like the old adage that applies to so many things "There are old reloaders and bold reloaders but there are no old, bold reloaders"
I guess some things are not so easy for a caveman to do.
So don't. Me
It's a Lee turret press & it does move when the ram is at the peak of a stroke. Not sure how I would check it.
Just make sure the dies stays locked down tight and are not moving or loosing wile time goes by, as you are reloading.
Silver Hand