Some say it's flex in the shell plate. But I think it's more the tolerance's in the head. when you insert the head on a Dillon you will View attachment 595697 View attachment 595698 View attachment 595699 have some play. View attachment 595696 with these tolerances if you are running one case at a time the head does not react the same as a case in each stage. I know a pic is worth a thousand words so here are some maybe this helps.
I see the diff in head thickness... not sure how the diff affects things because the .223 setup head is still the .223 setup (same) head whether single or progressive... But yes, I didn't know the head flexes on the stroke... never experienced that when loading 9mm and .45ACP... must be a rifle case thing... interesting. Or are you saying that the tool head cants because it doesn't fit tightly, so it cants with only one shell, but with shells in all the dies, the toolhead is evenly pushed against the rails? Hmmmm, that seems more likely.
Different thing: Been doing some research and it seems that reloaders aren't noticing a big accuracy penalty with the standard cast Dillon toolheads as compared to the "billet" toolheads that fit tightly.